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| We lit our first fire and found a tiny hairline crack on the claddign around the oven. Should I fix it? How, with Concrete or something more flexible? Aesthetic question... The bricks I got have cores in them which is fine for stacking but I am not sure how to finish of the top so that teh holes don't show. On the chimney, I will likely stand the last row on end but what about the front facade that doesn't go as high? Any suggestions? |
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| The cracks are no doubt due to expansion and will expand and contract with each firing. As long as they are only hairline, no need to repair. Since they almost disappear when the cladding returns to room temperature. As long as the inside bricks have been properly mortared you shouldn't have any leaks that will be a cause for concern. If you see smoke coming out the cracks, this may actually be water from the concrete or mortar being vaporized because of the heat. This may have added to the cause of the cracks in the first place. Have several more firing before you insulate and close in the dome. Monitor the cracks to see if the continue to grow in width. Jeff |
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| My vent area leaked smoke in 3-4 places on my first outdoor mailbox oven. I just let it fully dry out, then covered it with a second layer of refractory mortar. Then, as Jeff says, I made sure the whole assembly was smoke-tight before I moved on to insulation and my finish walls. Has anyone ever pointed their infrared thermometer at the vent masonry when the oven it hot (I don't have a gun here). If the oven floor is 700F +/-, how hot is the vent right about the oven opening? James |
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| It's not a problem. Wait until you've used it a half-dozen times. That will dry it all out and any cracking will be at max. Then fill it with furnace cement (you can get it in caulking tubes). Fire the oven after filling the crack(s) and keep filling in any expansion that occurs as it heats up. One of the advantages of the Pompeii design is that all of the brick front edges mate without mortar joints inside the oven which will keep it structually sound despite any cracking. (If you want you can make a V groove along the crack to open it up enough to get the cement into it.) Cracking is why you insulate with a fireproof material like vermiculite -- no chance of it catching fire. Jim |