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Go Back   Forno Bravo Forum: The Wood-Fired Oven Community > Pizza Oven Design and Installation > Tools, Tips and Techniques

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  #1  
Old 01-08-2009, 08:16 AM
Serf
 
Join Date: Jan 2009
Location: Washington, DC metro area
Posts: 19
Default High or Low?

Is there any particular problem with building the oven at deck level, say 4 feet above the ground as opposed to haveing it directly on the ground?
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  #2  
Old 01-08-2009, 09:47 AM
Il Pizzaiolo
 
Join Date: Jan 2007
Location: Tampa, FL
Posts: 1,413
Default Re: High or Low?

Not sure exactly what you mean. Are you asking if you can build your oven to a workable height for a raised deck? Yes, it can be done. You don't want to attempt building on the deck, it must have a suitable foundation under the oven. Wood is not a suitable foundation system for an oven - it expands and contracts, which could cause serious cracking issues to a brick/masonry oven. Also, a finished oven (dome & hearth) will weigh somewhere around 2500+ lbs, so a stable foundation is critical.
In your case, I would recommend footers, then the support slab and the concrete block foundation. I am not a mason or structural engineer, so exactly what additional reinforcement would be needed to get to the height needed, I don't know.
Another option would be reinforced concrete piers (sono-tubes) to support the hearth and dome.
I believe someone on the forum actually used very heavy steel posts embedded in concrete for this same situation.
You have several options, just make sure your foundation runs deep enough to support the top heavyness you are creating.....not to mention any frost heave created in the winter (although I don't think this is that great a problem in your area).

RT
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Old 01-08-2009, 09:57 AM
Archena's Avatar
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Join Date: Apr 2007
Location: Alabama
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Default Re: High or Low?

What RT said.

A lot of cob (clay) ovens are built on the ground or on low foundations but that seems to be either a desire to make a traditional oven (depending on whose tradition, naturally) or to avoid having to build a stand. Those designs are for people with better knees than mine.

I'm going to build a stand - actually, you can even buy them - but my plan is to use a card table and something to raise it to decide on my final working height. Remember to allow for the height of the hearth itself when you are making your calculations. Most hearths seem to come in around four inches so a four foot stand would have a four foot four inch working height.
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Old 01-08-2009, 09:58 AM
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Default Re: High or Low?

Thank you. I figured that I could not build it directly on the deck ... but rather just off it. And I also figured it would be alot more costly .... but She Must be Obeyed....
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Old 01-08-2009, 10:07 AM
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Default Re: High or Low?

Quote:
Originally Posted by Virgil View Post
Thank you. I figured that I could not build it directly on the deck ... but rather just off it. And I also figured it would be alot more costly .... but She Must be Obeyed....

<slaps forehead> Oh, I see what you mean now. It depends on the strength of your deck. It's possible with reinforcement - just like putting in a hot tub. putting the stand directly on the ground alongside the deck is easier and probably less costly than reinforcing the deck. Also, you have to be very careful if the deck is attached to the footer - the extra weight creates more stress on the bolts and you'll likely need to reinforce that as well.

If you do decide to build on the deck consider buying the stand from FB. The metal stand is much lighter than a masonry one.
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Last edited by Archena; 01-08-2009 at 10:09 AM.
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Old 01-08-2009, 06:07 PM
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Location: Somers, New York
Posts: 74
Default Re: High or Low?

How high is it from ground to the top of the deck? You can just extend the block base up to where you need it. You only have to please the aesthetics
and SWMBO.
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Old 01-08-2009, 06:52 PM
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Location: Washington, DC metro area
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Default Re: High or Low?

Easier said than done on the latter point but only 4-6 feet on the deck height depending on where I build it. Thanks.
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Old 01-09-2009, 05:23 AM
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Location: Townsville, Nth Queensland,Australia
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Default Re: High or Low?

If your oven is small enough you can easily put it on a steel stand and screw it into the deck, but make sure the stand spans a couple of bearers. Also a good idea to put some alum checkerplate or something similar under the oven mouth to catch any hot dropped coals. You wouldn't want your deck to burn.
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Old 01-09-2009, 02:44 PM
Il Pizzaiolo
 
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Location: Tampa, FL
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Default Re: High or Low?

Food for thought - The average add on patio deck is NOT reinforced enough to withstand the weight (unless you are using the most light weight materials) of an oven. Most decks have 4x4 posts imbedded 8 ft. apart with either 2x6 or 2x8 joists under the decking.....trust me, I've seen several people install hot tubs over this and a year later need help draining and moving the hot tub and rebuilding the deck to eliminate the sagging. If you choose to mount it on the deck, add extra posts and joists BEFORE you start on the oven.
I would never recommend that someone just build it on top of the deck.......without knowing how the deck is constructed. Sounds simple and you may know someone who has done exactly that with no ill effects....but for every one of those "successes" there are 2 people who have had to reinforce/rebuild their deck after the fact.
I'm not a contractor, but I sell to the trade and visit jobsites all the time (not to mention I have built many decks in my younger "laborer" days).

RT
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Old 01-09-2009, 02:52 PM
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Location: Washington, DC metro area
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Default Re: High or Low?

Right you are RT. I think the way to go is to build it up from the groud and just have the deck built along side it. The good news is I am doing the deck and the oven at more or less the same time so it should not be too difficult. I
figure it will get more use if I have the oven more conveniently placed to our indoor and outdoor eating areas....
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