#1  
Old 02-26-2010, 04:59 AM
Serf
 
Join Date: Jun 2009
Location: N. VA, USA
Posts: 7
Default Monolithic dome vs pre-cast facetted dome.

I (as we all are) am considering building a pizza oven. I want to use refractory concret for its construction. I think I can make either a monolithic dome or cast parts and get a segmented dome.

If I do a monolithic (single piece) dome I would create a sand form with a vertical rod that 1/4 arched-shaped piece of ply wood could rotate around to shape the sand form and then a wider one to guide the concret shape and thickness (using a thick peanutbutter consistancy mix to help keep it from slumping).

If I cast pieces I would make molds and base it on a modified hexayurt (google hexayert for many examples) (truncating the top so it doesn't rise to a point) producing a structure with six sides and a flat top. I have made several miniture paper models of this and will produce a full size model when I have time to get the angles correct.

Any thoughts?

I think the monolithic dome would be the least work, and the fastest to construct.

For a monolythic dome should I aim for a near perfect hemisphere or should it be more squat? Is there an ideal ratio for height vs width, like there is for the opening height (63%)? If I cast a solid dome should I cast groves into it to controle cracking (like a sidewalk)?

If I make wooden forms can I just line it with plastic wrap instead of using a releasing agent and prevent moisture loss into the wooden form?

Thank you,

Mark
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  #2  
Old 02-26-2010, 06:36 AM
Serf
 
Join Date: Feb 2010
Location: SLC, Utah
Posts: 23
Default Re: Monolithic dome vs pre-cast facetted dome.

Hi Mark,I am interested in doing something similar. I want my oven to be built on a trailer so I can have a mobile pizza business. I am still looking for as much info as I can get on this subject. I have seen a oven that I'm interested in but can't quite figure out what they used to build it. The business is out of Seattle,Wa. Veraci Pizza. Do you have any photos you could share?

Thank you,
Carol
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  #3  
Old 02-26-2010, 07:01 AM
oventhusiast's Avatar
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Join Date: Mar 2005
Location: Boston (area), Ma. USA
Posts: 137
Default Re: Monolithic dome vs pre-cast facetted dome.

Don't forget expansion joints!
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  #4  
Old 02-26-2010, 11:00 AM
Peasant
 
Join Date: Feb 2010
Location: Northern Wisconsin
Posts: 33
Default Re: Monolithic dome vs pre-cast facetted dome.

I can appreciate that you want to do this 100% by yourself, but looking at it from a cost perspective standpoint, the money you would spend making forms, casting the pieces, and finding what does & does not work, I feel you would probably be way farther ahead if you were just to order the cast deck & dome components from Forno Bravo, and assemble them yourself. since they have already engineered an excellent product and are making it available to guys like us in component form to assemble onsite.

Maybe you could pour your own deck or lay bricks, then fit a Forno bravo dome onto it so it is not a complete scratch built oven, but something you still have created?

I am not trying to pee in your wheaties with my comments, I am just looking at the financial involved with the trial & error with this.
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  #5  
Old 02-26-2010, 02:50 PM
Serf
 
Join Date: Feb 2010
Location: new jersey
Posts: 1
Default Re: Monolithic dome vs pre-cast facetted dome.

I build brick coal pizza ovens. You can look at my website:

* Paving Stones - Monroe Township, NJ - Amato Quality Construction

If you have question or want to discuss a project all of my contact information is on the site.
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  #6  
Old 02-26-2010, 07:37 PM
david s's Avatar
Il Pizzaiolo
 
Join Date: Mar 2007
Location: Townsville, Nth Queensland,Australia
Posts: 4,826
Default Re: Monolithic dome vs pre-cast facetted dome.

I think the effort involved to make moulds for multiple pieces for a one off is not worth it. A one piece dome will work and actually has advantages, especilly if you want your oven to be mobile. I would strongly recommend including stainless steel needles in the casta ble for reinforcing. The easiest way to make the sand dome to cast against is to place your stick in the middle as you stated, then just shape the hemisphere by eye. You will be able to get it remarkably accurate this way. Just tap the sand, with the flat of a brickies trowel, while viewing the profile with your eye. When applying the castable work from the bottom up and again just estimate the thickness as you go up it is quite easy. Use plastic to stop the castable fromsticking to the sand to give you a nice smooth finish on the inside. Actually I used pieces of damp newspaper because plastic will leave you with creases where it folds over th compound curve.
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Old 02-26-2010, 10:26 PM
Serf
 
Join Date: Feb 2010
Location: SLC, Utah
Posts: 23
Default Re: Monolithic dome vs pre-cast facetted dome.

Thanks to all for the advice. I am pretty sure I will build the one piece dome as that was what I had planned on doing in the beginning.
Will post pics of my process but it won't be for several weeks.
Carol
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  #8  
Old 02-28-2010, 09:18 AM
Serf
 
Join Date: Feb 2010
Location: SLC, Utah
Posts: 23
Default Re: Monolithic dome vs pre-cast facetted dome.

I have seen a steel barrel cut in half length wise and used as the inside of the dome then insulated. Will the thickness of the steel be thick enough to hold up to that kind of heat?
Any help is welcome.
Carol
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  #9  
Old 02-28-2010, 10:26 AM
Serf
 
Join Date: Feb 2010
Location: SLC, Utah
Posts: 23
Default Re: Monolithic dome vs pre-cast facetted dome.

Another Question:
Is concrete or cement better to use in building a M form over a sand form. From what I have read cement is stronger than concrete especially if movement will be envolved. I would live to apply by hand over the form (NOT POUR).
HELP
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  #10  
Old 02-28-2010, 12:31 PM
david s's Avatar
Il Pizzaiolo
 
Join Date: Mar 2007
Location: Townsville, Nth Queensland,Australia
Posts: 4,826
Default Re: Monolithic dome vs pre-cast facetted dome.

Carol,
Be extremeky careful if cutting an oil drum in half. Using an oxy cutter, plasma cutter or angle grinder, all will create sparks. Many oil drums have exploded from the volatile vapours left from the empty drum and people are killed. It is a relatively common accident. Wash the drumm REALLY well with detergent first. On the Q re cement/ concrete. Cement is the powdered stuff, concrete is the mixture of powdered cement,sand and aggregatee. Can you rephrase your Q?
Dave
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