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Ageo308 10-16-2007 12:08 AM

Italian, Australian Oven
 
Finally my dad bit the bullet and we are underway.

Here is the base we made out of left over bricks.
click on the pics to enlarge

http://img151.imageshack.us/img151/5...5070dl1.th.jpg

Here is the slab we poured which is from normal concrete (we were advised from Field Furnace's in Wetherill Park as Andrew and Joe are very experienced in building wood fired ovens).

http://img520.imageshack.us/img520/5...5074rv4.th.jpg

The concrete dry with now some I.F.B Insulation Fire Bricks to hold the heat.

http://img98.imageshack.us/img98/8093/img5076pi8.th.jpghttp://img98.imageshack.us/img98/8485/img5080es5.th.jpg

Ageo308 10-16-2007 12:17 AM

Re: Italian, Australian Oven
 
My dad just putting up the arch in place so he knows where to build (my father is a hands on person and likes to build it by feel).

http://img525.imageshack.us/img525/9...5081vu3.th.jpg

Now the Fire Tiles are on (which is the cooking base, also know as refactory tiles). These are actually from an Italian Bakery so he didnt have to buy them (they arnt cheap).

http://img145.imageshack.us/img145/8...5082qw9.th.jpg

Both the Insulation Bricks and Refactory Tiles have been packed tight but the tiles do have some slight gaps so we will seal those with some fire mortar plus when we cure it the ash will cover up any other holes.

In this pic we have started the dome using dry pressed bricks (about 75c a brick if you know the brick yard). Using the fire mortar we are packing them very close to keep it nice and tight. You will noticed the gaps behind the bricks but we are going to fill those up with fire mortar when the dome is complete.

http://img165.imageshack.us/img165/1...5083bu7.th.jpghttp://img507.imageshack.us/img507/1...5084mr4.th.jpg

Ageo308 10-16-2007 12:18 AM

Re: Italian, Australian Oven
 
Here are some pics of the 2nd course and making sure its nice and smooth but more importantly packed tight.

http://img99.imageshack.us/img99/1967/img5087ap8.th.jpghttp://img526.imageshack.us/img526/3...5088gh1.th.jpg

Thats it for now but hopefully by this weekend we should have the dome complete.

Ageo308 10-16-2007 02:08 AM

Re: Italian, Australian Oven
 
The 3rd course almost done but here are some pics of the inside a bit cleaner and smoother.

http://img99.imageshack.us/img99/3668/img5089kx8.th.jpghttp://img90.imageshack.us/img90/5436/img5090dx9.th.jpghttp://img85.imageshack.us/img85/5205/img5091ov8.th.jpg


Tomorrow we should finish the dome.

Ageo308 10-17-2007 02:42 AM

Re: Italian, Australian Oven
 
Ok here is the update for today.

My dad on a role getting the dome built.

http://img522.imageshack.us/img522/6...5092sp5.th.jpg

Then our family friends come in and decide the oven is too far back and want to make it bigger (so my dad agrees) and off goes some bricks to adjust the oven.

http://img132.imageshack.us/img132/1...5095wl2.th.jpg

My dad back on a role.

http://img91.imageshack.us/img91/3580/img5099sh1.th.jpg

Ageo308 10-17-2007 02:44 AM

Re: Italian, Australian Oven
 
The inside of the dome and a view of it almost complete.
http://img143.imageshack.us/img143/4...5100mu6.th.jpghttp://img152.imageshack.us/img152/7...5101fm8.th.jpg

Just to note we had a guy come past that builds them professionally recommending to my dad that dry pressed bricks are good but the fire rated bricks are better (almost $2.50 per brick more thow) but my dad being a hard headed italian hes happy with these. When we build my oven im using the fire rated bricks.

james 10-17-2007 05:12 PM

Re: Italian, Australian Oven
 
Adrian,

Keep up the good work. I'm enjoying watching you and your hard headed Dad make great progress. Way to go.

What's the difference between a dry pressed brick and a fired clay brick (as you would find here in the states at Home Depot or a brickyard)?

James

Ageo308 10-18-2007 05:02 PM

Re: Italian, Australian Oven
 
Quote:

Originally Posted by james (Post 17486)
Adrian,

Keep up the good work. I'm enjoying watching you and your hard headed Dad make great progress. Way to go.

What's the difference between a dry pressed brick and a fired clay brick (as you would find here in the states at Home Depot or a brickyard)?

James


hehe a dry pressed brick will do the job but the fire clay brick (or fire rated brick) is more tightly pressed and is used for high temperature applications. My dads mates that came over have built 3 ovens using the normal dry pressed bricks but if your gonna do it right you might aswell spend that little extra and use the best. I know this oven isnt followed like some others but my dad is from the old school and just learns off others that has done it.

P.S we finished the dome yesterday so ill get some pics up later.

Ageo308 10-20-2007 09:23 PM

Re: Italian, Australian Oven
 
Finally everything is just about done.

Here is the finished dome (my dad and his maltese mate).

http://img521.imageshack.us/img521/4...5107vz2.th.jpg


He wanted a wall frontage so up that went.

http://img187.imageshack.us/img187/3...5109lq7.th.jpghttp://img86.imageshack.us/img86/700/img5111fd9.th.jpg


Then the kaowool blanket

http://img520.imageshack.us/img520/4...5112na0.th.jpg

Ageo308 10-20-2007 09:28 PM

Re: Italian, Australian Oven
 
Making sure we covered everywhere (with some double ups in certain spots) and then the chicken wire to prep it for the render.

http://img98.imageshack.us/img98/8489/img5114eq6.th.jpghttp://img171.imageshack.us/img171/9...5115zz2.th.jpg


My brother inlaw rendering it

http://img520.imageshack.us/img520/7...5117mg8.th.jpg

Finished but not real smooth as my father wants to paint it and have a rough feel (olden day looking oven). Came up good thow

http://img155.imageshack.us/img155/3...5120ku0.th.jpg


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